PANDOSCOPE® Rail Formation & Ballast Condition Assessment

Overview

PANDOSCOPE® for Rail Ballast & Formation Condition Assessment

  • Non-destructive rail track ballast assessment (ballast fouling & recovery rates) and condition monitoring of the formation (rail track substructure layers)
  • PANDOSCOPE® is a coupling of tip resistance vs depth profile with very high quality down the hole imagery
  • Particle Size Distribution (PSD) & moisture content

  • Used for planning rail track maintenance and renewal programs
  • PANDOSCOPE® testing is used to provide more information in problem areas and to calibrate Ground Penetrating Radar (GPR) data

Applications

In rail applications, the PANDOSCOPE® measures geotechnical aspects of the track bed and can provide the following outcomes:

  • Layer characterisation for ballast and formation (identification, thickness, water content (qualitative), estimation of the soil grain size distribution (Granulometry) and ballast condition (ballast fouling) assessment
  • Mechanical information: cone resistance (direct measurement) or CBR or other parameters with correlations
  • Sometimes, PANDOSCOPE® testing is combined with network Ground Penetrating Radar (GPR) data to provide more information in problem areas.

The PANDOSCOPE® data helps rail asset managers / infrastructure managers optimise the track maintenance and track renewal strategy by prioritising and allocating rehabilitation efforts and funding only to the sections that require priority attention whilst minimizing track downtime. Their objectives maybe:

  • Maintain the current usage requirements
  • Accommodate increases in safety, train frequency, speed and load

The PANDOSCOPE® provides engineering services with reliable geotechnical data for track design purposes. The knowledge of mechanical and physical properties of existing formation (subgrade and sub ballast layers) is very important for the future track design.

The maintenance costs of ballasted tracks can be significantly reduced if an accurate estimation of the different types and degree of fouling materials can be related to track drainage.

Here are some of the research papers on the PANDOSCOPE® technology rail applications.

Advantages

The PANDOSCOPE® overcomes the limitations of the majority of classical geotechnical tests (drilling rigs, pot holing). Benefits include:

  • Proven approach
    • Tried and tested investigation strategy for track maintenance and renewal (localised or cross network)
    • Stand alone PANDOSCOPY or the coupled use of PANDOSCOPY and GPR
    • Several thousand kilometres of investigations over 50,000 tests
    • Passenger and heavy haul freight networks
    • Several countries including France (SNCF), UK, Netherlands, Belgium, USA, Canada, Singapore and Australia
  • No destabilisation / disturbance of the track
    • Important if renewal works are delayed or do not proceed
    • Granulometry using PANDOSCOPE® imagery avoids the need for ballast sampling (non-traumatic control) and eliminates the subjectivity of sampling
  • Better informed decision making
  • Speed and versatility
    • Limited track possession time required (e.g. can test between trains working under lookout protection)
    • Light weight portable equipment enables track access onto embankments and into cuttings
    • Testing not limited by the height of equipment e.g. due to overhead electrification
  • Cost effective methodology
    • Reduced cost per hole compared to conventional approaches like potholing
    • Reduced head count on site
    • Less flights/accommodation required for remote site working

The PANDA® Instrumented Dyamic Cone Penetrometer (DCP) involves driving a variable energy cone penetration device into the rail track substructure to collect the strength (and modulus by correlation) profile with depth.

Condition monitoring of the rail track substructure layers is accomplished through insertion of a camera into the same hole, also called Geoendoscopy. The combined system is referred to as the PANDOSCOPE®. The PANDA®, PANDOSCOPE® and Geoendoscopy are all systems developed by Sol Solution.

Once the PANDOSCOPE® data has been processed, the results can be presented.

The main functions of railway ballast are:

  • to provide high load bearing capacity which reduces pressure from the sleeper bearing area to acceptable levels at the surface of the subgrade soil
  • to provide rapid drainage

Rail ballast usually contains uniformly graded material creating a sufficiently large pore structure to facilitate rapid (free) drainage. When ballast is aged and degraded, fine particles accumulate within the voids (fouling) thus impeding drainage. The process of ballast fouling, when it becomes extreme, can also generate excess pore water pressure under fast moving trains (i.e., high cyclic loading), thereby reducing the track resiliency and stability (undrained).

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Related Solutions

Geo-endoscopy-detail (1)

Rail Formation & Ballast Condition Assessment

  • Providing reliable insightful geotechnical data for rail formation and ballast condition assessment including ballast fouling
  • Assess both mechanical and physical properties of the existing ballast and formation (subgrade and sub ballast layers)
  • Used for planning rail track maintenance, renewal and upgrade

How it Works

The PANDOSCOPE® is a coupling of the PANDA® Instrumented Dynamic Cone Penetrometer (DCP) (tip resistance vs depth profile) and Geoendoscopy (imagery from down boreholes) combined with sophisticated data presentation and analysis software.

The PANDA® Instrumented Dyamic Cone Penetrometer (DCP) involves driving a variable energy cone penetration device into the rail track substructure to collect the strength (and modulus by correlation) profile with depth. Condition monitoring of the rail track substructure layers is accomplished through insertion of a camera into the same hole, also called Geoendoscopy. The combined system is referred to as the PANDOSCOPE®. The PANDA®, PANDOSCOPE® and Geoendoscopy are all systems developed by Sol Solution.

PANDOSCOPE S_27-03-16_XXXXXX_1_006_P_v2

Once the PANDOSCOPE® data has been processed, the results can be presented.

The right hand chart shows the Penetrogram of the PANDA® cone resistance according to depth. The left hand window shows the stratigraphy of the track layers (thickness, nature and hydrous state). The degree of ballast fouling is clearly visible, even if there if there is no distinct interface between clean and fouled ballast.

PANDOSCOPE LXXXXXX_20170829_FXXXXX_C1_V1_S111

PANDA® Instrumented Dynamic Cone Penetrometer (DCP)

The PANDA® test is an instrumented variable energy dynamic penetration test. The tests consists of driving a set of steel rods equipped with a conical tip of 2cm2 cross-section through the material by hammering an Anvil with a standardised hammer. At each hammer blow, the energy is measured in the anvil with strain gauges.

Sensors measure simultaneously the settlement or vertical displacement of the cone. All the data is transmitted to the Central Acquisition Unit. The results are displayed immediately on the Dialogue Terminal as penetrograms, graphs that show the evolution of cone resistance according to depth.

For each blow, the depth of penetration and the driving variable energy are measured to calculate the dynamic cone resistance (qd) with the corresponding depth using the Dutch Formula, shown in this figure.

  • PANDA Instrumented DCP Dutch FormulaA is the cross-sectional area of the cone
  • E is the kinetic energy fed into the system during the impact
  • e is the penetration per blow
  • P is the weight of the driven parts during impact (impact head/anvil, rods and tip)
  • M is the weight of the striking hammer

The PANDA® collects mechanical information including cone resistance (direct measurement) or CBR or other parameters with correlations. This is presented in graphical format, knows as a penetrogram.

The PANDA® is a versatile equipment with a total weight less than 20 Kg. Within the framework of the railway use, adaptations have been made to make it even lighter and tougher.

Geoendoscopy

The Geoendoscopy test uses a tiny very high quality video camera (wired to a data logger with a soft cable) to observe the soil. The camera is introduced into the hole of a previously performed PANDA® DCP test (15 mm of diameter). The collection of imagery from down the hole allows a qualitative characterisation of soil.

It enables condition monitoring of the railway track substructure layers. The layer characterisation for ballast and subgrade includes layer identification, layer thickness, water content (qualitative), condition (ballast fouling) and even the estimation of the soil grain size distribution (Granulometry).

Documents

Category

Topic

Publication Date

Unsaturated Railway Track-bed Materials – Yu-Jun Cui (2016)

Author: Yu-Jun Cui

Date: 2016

Trackbed Mechanical and Physical Characterization using PANDA Geoendoscopy Coupling - Younes Haddani, Pierre Breul, Gilles Saussine, Miguel Angel Benz Navarrete, Fabien Ranvier and Roland Gourvès (2016)

Trackbed Mechanical and Physical Characterization using PANDA Geoendoscopy Coupling - Younes Haddani, Pierre Breul, Gilles Saussine, Miguel Angel Benz Navarrete, Fabien Ranvier and Roland Gourvès (2016)

Author: Younes Haddani, Pierre Breul, Gilles Saussine, Miguel Angel Benz Navarrete, Fabien Ranvier and Roland Gourvès

Date: 2016

The principal issues of the asset manager are how to prioritize maintenance/renewal works and how to provide engineering teams with reliable geotechnical data for track design on revenue service lines. Indeed, if we can master rail and sleeper specifications, railway natural trackbed remain very variable and difficult to characterize.

As a matter of fact, the knowledge of mechanical and physical properties of existing subgrade and sub ballast layers is very important for the future track design. Such data can be acquired through geotechnical tests. However, the majority of classical geotechnical tests can be difficult to carry out on revenue service lines because of existing railway constraints (limited possession times, track access, no destabilization of the track…).

Hence, this article presents a new methodology for railway track characterization using light and cost effective tests, based on the coupled use of the PANDA® dynamic penetration tests and geoendoscopy. The goal of this methodology is to provide to the asset manager key point indicator helping with the optimization of the maintenance and renewal strategy

Railroad Subgrade Support and Performance Indicators – Research Report KTC-12-02/FR136-04-6F – Michael Henry & Jerry Rose – University of Kentucky

Author: Michael Henry & Jerry Rose

Date: February 2012

The subgrade is an integral component of the track structure and its performance properties must be considered in order to effectively assess its influence on subsequent track quality. European and Asian railways are particularly advanced in implementing subgrade performance indicators into their track designs and assessments. As train speed and tonnage increase in the U.S., the evaluation and influence of subgrade performance will become even more paramount.

There are numerous means of measuring and predicting subgrade performance. Both laboratory and in-situ test methods have been used. A review of available testing methods is presented herein in the context of railroad subgrade assessment. Discussion on the applicability of each test to the American railroad industry is also included. In-situ tests likely provide the greater advantage in railway engineering because results can typically be obtained quickly, more cost effectively, and with a larger data set. Newer rail-bound, continuous testing devices, while not testing the subgrade directly, are extremely convenient and will likely become more common in the future.

Methods of Track Stiffness Measurements – INNOTRACK GUIDELINE – Project No. TIP5-CT-2006-031415 (2006)

Author: INNOTRACK

Date: 2006

Vertical track stiffness is an important parameter in railway track engineering, both from a design and maintenance point of view. This guideline presents important aspects of track stiffness as well as different measurement methods to gather stiffness information of the track.

A method called Panda, for determining local track stiffness has been used and developed. Panda is a lightweight penetrometer which determines the cone-resistance of the layers of the track substructure rapidly.

PANDOSCOPE Ballast Fouling and Rail Track Formation Profile Brochure

Blogs

Insitu Test recently completed PANDOSCOPE® training for our WA Implementation Partners, STATS Australia and 4DGeotechnics.  The PANDOSCOPE® is a coupling of the PANDA® Instrumented Dynamic Cone Penetrometer (DCP) (tip resistance vs depth profile) and Geoendoscopy (down the hole imagery).   For rail applications, the PANDOSCOPE® is used as a non-destructive rail track ballast and formation condition assessment method when planning track maintenance and […]

There is nothing like jumping in at the deep end!  With buy in from Fortescue Metals Group, BHP and Rio Tinto, we brought together our supply partner, Sol Solution from France, and the extreme conditions of deep fouled ballast and the Pilbara climate to test to see how the PANDOSCOPE® would operate. Suffice to say, the outcomes were very positive and we […]

We find our clients are increasingly demanding more accurate and more representative results that provide better insight on what’s going on below the surface when they are designing or constructing projects so they can make well-informed decisions in a timely manner. Having worked for nearly 15 years at the forward edge of field-testing methods that […]

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