SPARC Hub Holds Virtual Intelligent Compaction (IC) Workshop – Learnings

Oct 12, 2021 | Compaction Control, Intelligent Compaction

The SPARC (Smart Pavements Australia Research Collaboration) Hub, led by Monash University, held a successful two-day online workshop on intelligent compaction last September 29-30. The Hub is leading the effort to implement intelligent compaction (IC) technology and make further advancements in IC across Australia.

The workshop was packed with keynote presentations from renowned industry experts in various countries and wrapped up with panel discussions.

Here are our key take aways:

  • Too much moisture (above optimum) causes air to be trapped in water during compaction.
  • Consider degree of saturation (Sr opt approx = 80%) vs moisture content
  • For fine grained soils (like clays), IC (accelerometer systems) are rarely used with pad foot / sheeps’ foot rollers. A 2007 report indicated the stiffness values were not reflective until final passes were made. Caterpillars’ Machine Drive Power (MDP), which uses a roller resistance principle, operates better with a shallower zone of influence.
  • IC accelerometer systems require vibration / oscillation to measure pavement response
  • For granular soils, moisture plays less of a role
  • Sub grade soft spots propagate to the surface
  • 1.67 is the average conversion factor between accelerometer and geophone Light Weight Deflectometers (LWD’s). Geophone systems have more variability.
  • Performance based specifications:
    • allows more contractor innovation
    • modulus requirements should be based on materials using for construction
    • risks need to be shared between owner and the contractor. Be conservative to start with.
    • MnDOT (Rebecca Embacher) use a minimum 3.2km lane requirement for IC projects
    • Use IC as a comparative tool for bulk earthworks following the Austrian Standard (Johannes Pistrol – Vienna University of Technology)
  • Training plays a very significant role
    • Staff turnover leads to knowledge loss
    • Data missing and spatial differences
    • Protocols important for how to setup site and machines and how to carry out an IC project (including data management e.g. file naming) are really important

The first day of the workshop (29 Sept 2021) was devoted to the state-of-the-art intelligent compaction with an emphasis on new theoretical developments and emerging technology that can advance the current state of knowledge of IC, increase the accuracy and optimal use of in-situ tests and calibration methods, and improve the estimation of the properties of compacted pavement layers in real-time with a view to performance-based IC.

The second day of the workshop (30 Sept 2021, AEST) was devoted to the state of the practice of IC with an aim to summarise the lessons learned around the globe on implementing IC technology including experiences in the implementation/development of IC specifications and cost-benefit analysis of IC.

Insitutek’s Robin Power chaired the final session of the conference which was a panel discussion with many of the speakers and invited panelists.

Our role is to transform aspects of geotechnics, earthworks and pavements and we have been doing this for more than 15 years. We aspired for IC implementation in Australia and New Zealand to benefit from the more than 30 years of international experience, from Europe, China, Japan and the USA. Hence in 2018 we arranged the first workshop in the region on the topic bringing together contractors, industry vendors, consultants, industry bodies, road agencies and researchers. We are so pleased to see that IC is going momentum. Insitutek provides Intelligent Compaction (IC) advice and support which helps our clients push forward with confidence.

To learn more about Intelligent Compaction and how Insitutek can help you, visit our website or contact us.

To learn more about the workshop, click here.

 

The ZFG 3000 is an excellent tool and should be included in any professional contractors equipment list of assets. This tool should have a similar impact on the construction industry as the laser level. The ability to accurately and reliably measure this aspect of ground condition will improve the quality of the work and remove doubt as to the progress of the project.

I bought my ZFG 3000 and on the same day less than two hours later, it had paid for itself. Using this instrument, I was able to demonstrate scientifically, repeatably and independently the quality of the work that we had completed for our client. Ending the disagreement and creating an improved working relationship. Most jobs are not as confrontational as this was however, most jobs are built to a standard. The contractor can now measure as required, to know on site, at the time of testing if this standard is being achieved.

I strongly recommend the ZFG 3000 Deflectometer to any earthmoving, civil construction contractor. Good luck with your projects.

Jim Bassett

Managing Director, Bassearth Pty Ltd

Insitutek is our partner overseas for our test equipment. Ask them for a presentation or training for our products. I am sure you will be satisfied. They are a reliable and very kindly partner.

Matthias Weingart

Anix GmbH

We have been very happy with the support from Insitutek. They are knowledgeable and have been super responsive and flexible to our needs.

Federico Velasquez

Senior Geotechnical Engineer, CMW GeoSciences

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